Beryllium copper alloy is a copper-based specialty alloy containing 0.4% to 2.0% beryllium, with 0.3% to 2.7% nickel (Ni), cobalt (Co), iron (Fe), or lead (Pb) added according to grade requirements. Its high mechanical strength is achieved through controlled precipitation hardening, also known as age-hardening heat treatment.
As a high-elasticity copper alloy, beryllium copper combines high strength, high hardness, fatigue resistance, low elastic hysteresis, electrical conductivity, and long-term corrosion and wear resistance. It also offers low-temperature performance, non-magnetic properties, and non-sparking behavior under impact, making it suitable for demanding industrial environments.
Application
Beryllium copper alloy is used in demanding industries such as:
Due to its excellent elastic fatigue life and electrical conductivity, it is widely used as a key contact spring material for:
| Grade | Main Alloying Elements | Impurity (≤wt%) | ||||||||
| Be | Co | Ni | Cu | Fe | Al | Si | Pb | Total | ||
| QBe2 | 1.8-2.1 | / | 0.2-0.25 | Bal. | 0.15 | 0.15 | 0.15 | 0.005 | 0.5 | |
| QBe1.9 | 1.85-2.1 | Ti:0.1-0.25 | 0.2-0.4 | Bal. | 0.15 | 0.15 | 0.15 | 0.005 | 0.5 | |
| CuBe1.7 (C17000) | 1.6-1.79 | Ni + Co≥0.2 | Cu + stipulated elements ≥99.5 | Ni + Co + Fe ≤0.6 | 0.5 | |||||
| CuBe2 (C17200) | 1.8-2.0 | Ni + Co≥0.2 | Cu + stipulated elements ≥99.5 | Ni + Co + Fe ≤0.6 | 0.5 | |||||
| C17300 | 1.8-2.0 | Ni + Co≥0.2 | Cu + stipulated elements ≥99.5 | Ni + Co + Fe≤0.6 | 0.2-0.6 | 0.5 | ||||
| C17500 | 0.4-0.7 | 2.4-2.7 | / | Bal. | Cu + Be + Ni + Co ≥99.5 | |||||
| C17510 | 0.2-0.6 | 0.3 | 1.4-2.2 | Bal. | 0.1 | 0.02 | 0.2 | / | 0.5 | |
| CuBe0.3 | 0.2-0.4 | Ni + Co: 1.8-2.5 | Cu + Be + Ni + Co ≥99.0 | |||||||
| Property | Grade | |||||
| QBe2.0 | QBe1.9 | C17000 | C17200&17300 | C17500 | C17510 | |
| Density (g/cm3) | 8.25 | 8.25 | 8.26 | 8.25 | 8.75 | 8.75 |
| Liquidus temperature (°C) | 980 | 980 | 980 | 980 | 1070 | 1070 |
| Solidus temperature (°C) | 865 | 865 | 865 | 865 | 1030 | 1030 |
| Thermal expansion coefficient (μm/m·K) | 16.7 | 16.7 | 16.7 | 16.7 | 17.6 (20-200℃) | 17.6 (20-200℃) |
| Specific heat capacity (J/kg·K) | 420 | 420 | 420 | 420 | 420 | 420 |
| Thermal conductivity (W/m·K) | 105-130 | 105-130 | 118 | 105-130 | / | / |
| Electric conductivity (% IACS) | 15-30 | 15-30 | 15-30 | 15-30 | 20-60 | 20-60 |
| Electrical resistivity (Ω·mm²/m) | 57-115 | 57-115 | 76.8 | 57-115 | 29-86 | 29-86 |
| Recrystallization temperature (°C) | 730 | 730 | 730 | 730 | / | / |
| Annealing temperature (°C) | 760-790 | 760-790 | 775-800 | 760-790 | 900-950 | 900-950 |
| Solution treatment temperature (°C) | 760-790 | 760-790 | 760-790 | 760-790 | 900-950 | 900-950 |
| Aging temperature (°C) | 260-426 | 260-426 | 260-425 | 260-426 | 470-495 | 470-495 |
| Hot working temperature (°C) | 650-800 | 650-800 | 650-825 | 650-800 | 700-925 | 700-925 |
| Hot brittleness temperature (°C) | 845 | 845 | 845 | 845 | / | / |
| Thickness (mm) | Standard Tolerance (mm) | Precision Tolerance (mm) |
| 0.01-0.03 | ±0.005 | ±0.002 |
| 0.04-0.09 | ±0.01 | ±0.003 |
| 0.10-0.14 | ±0.015 | ±0.005 |
| 0.15-0.24 | ±0.02 | ±0.005 |
| 0.25-0.30 | ±0.02 | ±0.010 |
| 0.31-0.39 | ±0.03 | ±0.010 |
| 0.40-0.49 | ±0.03 | ±0.010 |
| 0.50-0.59 | ±0.04 | ±0.015 |
| 0.60-0.69 | ±0.05 | ±0.015 |
| 0.70-0.79 | ±0.05 | ±0.015 |
| 0.80-1.0 | ±0.06 | ±0.02 |
1) High Strength and High Elastic Modulus
After heat treatment, beryllium copper can achieve excellent mechanical properties, with tensile strength up to 1500 MPa and hardness up to 450 HV.
2) Bending Formability
In annealed or cold-worked temper conditions, beryllium copper can be formed into complex shapes.
3) Fatigue Resistance
Beryllium copper alloy provides strong fatigue resistance under reverse-bending loads, with fatigue strength up to 300 MPa.
4) Electrical Conductivity
Beryllium copper provides a practical balance of strength and conductivity, with electrical conductivity ranging from 22% to 70% IACS.
Index
Copper Alloy, Beryllium Copper Alloy
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